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INTELLIGENT MES PLATFORM

AN INTELLIGENT MES FOR PLANTS THAT REFUSE TO FALL BEHIND.

Legacy Manufacturing Execution Systems rely on paperwork, spreadsheets, and manual ERP entry. MachineMetrics is an intelligent MES that connects straight to your machines and syncs bidirectionally with Epicor, SAP, Infor, and Plex - no manual reconciliation, no lag between the floor and the ERP.
  • Go live in days (not months), without expensive system integrator fees
  • Get data straight from the machine, not manual operator apps or ERP re-entry
  • Out-of-the-box ERP integration, powered by an intelligent MES that instantly connects your floor to Epicor, SAP, Infor, or Plex

ELIMINATE MANUAL LOGS STOP MARGIN BLEED PROTECT ON-TIME DELIVERY SYNC ERP TO REALITY
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BUILT FOR DISCRETE MANUFACTURING

THE INTELLIGENT MES THAT ADAPTS TO YOUR ERP AND YOUR INDUSTRY, NOT THE OTHER WAY AROUND.

Generic MES platforms make you rebuild your ERP workflows from scratch. MachineMetrics is an intelligent MES that adapts to your existing ERP, compliance requirements, and machines from day one.
Support AS9100 traceability and quality standards without adding operator steps. Tie every part to objective, machine-certified production data so audit trails are built from what the machines actually did, not operator recall.
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Enforce inline quality control and error-proofing at connected machines and manual stations. Capture audit-ready production and inspection records that feed your device history record (DHR) and simplify FDA audits, no paper logs.
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Maximize OEE across oil high-volume lines where every second of downtime counts. Monitor tool life in real time to protect just-in-time (JIT) shipping schedules and reduce unplanned tooling failures.
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Take the guesswork out of high-mix, low-volume scheduling. Compare actual cycle times against your ERP estimates in real time so you can quote accurately, protect margins, and optimize machine capacity.
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PrecisionMetalworking
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SCALABLE ARCHITECTURE

FOUR LAYERS. ONE INTELLIGENT MES.

Connect

EVERY PROCESS. EVERY SIGNAL. EVERY ERP.

The foundation of an intelligent MES, built around the machine. Nothing is intelligent until it's connected - CONNECT brings every machine, ERP, sensor, and external system into the platform, with native bidirectional sync to Epicor, SAP, Infor, and Plex.
  • 1,000+ native machine controller connections
  • Bidirectional ERP sync
  • Condition monitoring via IO-Link sensors
  • CMMS workflows triggered from machine condition data
Connect - Layers

Execute

EVERY JOB. EVERY SHIFT.

The MES execution layer is purpose-built for automated machining.  A single place for operators to get what they need without switching systems.

  • Digital work orders with automatic job matching
  • Live scheduling from machine data, not ERP estimates
  • Real-time operator guidance, no manual entry
  • First article inspection and quality workflows
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Optimize

EVERY INSIGHT. EVERY METRIC.

Production intelligence that surfaces automatically from real production data, across every machine, plant, and enterprise. When something needs attention, the right person knows. No report pulling required.

  • Real-time OEE with drill-down to machine, shift, or job
  • Live utilization across every asset, cell, and plant
  • Automated downtime Pareto with bottleneck detection
  • AI-generated reports and meeting briefs, no report pulling
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Optimize Layer

Build

EVERY WORKFLOW. EVERY APP.

No two manufacturers work the same way. BUILD gives ops teams and developer partners the tools to create the apps their operation needs, without waiting on a vendor roadmap.

  • Build your own apps in days
  • Ready-to-use templates for common workflows
  • Open APIs for any system or tool
  • Connect any ERP, no middleware
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Build Layer
MAX AI

THE INTELLIGENCE BEHIND YOUR INTELLIGENT MES

Connecting real-time data from machines, your ERP, and tribal knowledge, Max AI is the intelligence layer that makes your MES truly intelligent - delivering foresight and guidance to align teams, preserve expertise, and drive performance with clarity and confidence.
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SIMPLE DEPLOYMENT. IMMEDIATE IMPACT.

FROM RAW MACHINE SIGNALS TO A SYNCED ERP

Every machine signal flows into a single execution layer and back into your ERP automatically. Work orders, schedules, operator queues, and tool life all update automatically, in both directions. No manual entry. No end-of-shift reconciliation.
  • Work orders dispatched automatically
  • Schedules adjust the moment conditions change
  • Tool life tracked directly from the controller
  • Downtime classified instantly, not at shift-end
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INTELLIGENT MES COMPARISON

Built for the machine. Not adapted to it.

Most MES platforms bolt AI on as an afterthought, usually after the ERP integration was already built. MachineMetrics starts at the machine control as a truly intelligent MES, so your ERP sync, scheduling, OEE, and AI all inherit data you can trust from day one.

FLOOR PRIORITIES

MACHINEMETRICS

OTHERS

Automated machine data (parts, cycles, states, no manual entry)

Out of the Box

You build it

Direct machine and controller connectivity

Out of the Box

You configure it

Production scheduling with live time-to-completion

Out of the Box

You build it

OEE and automated downtime capture

Out of the Box

Add-on or build

AI grounded in real machine data

Out of the Box

Configure, build, or not offered

Time to first value

Weeks

Months

Who builds and maintains it

We do

Your team or integrator

Operator experience at the machine, day one

Out of the Box

Your team or integrator

REAL WORLD RESULTS

What Manufacturers Achieve with MachineMetrics

With legacy systems, we were flying blind until the end of the shift. MachineMetrics connected to our machines in minutes, giving us the live visibility we needed to make instant adjustments. It changed how we run our floor

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Michael Tamasi

CEO

Relying on manual operator input was costing us accuracy and time. Bypassing manual logs and pulling data directly from our machine controls gave us 100% objective shop floor truth and slashed our downtime.

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Author Name

Role

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Author Name

Role

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Author Name

Role

20%

AVERAGE INCREASE IN MACHINE UTILIZATION

Harvey Performance

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150+

HOURS OF MANUAL DATA ENTRY ELIMINATED MONTHLY

AccuRounds

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30%

REDUCTION IN SCRAP AND TOOLING COSTS

Paragon Medical

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Frequently Asked Questions

Unlike legacy MES systems that act as isolated data silos or require months of custom middleware coding, MachineMetrics features out-of-the-box, bi-directional ERP integration. We instantly sync your shop floor truth with platforms like Epicor, Infor, Plex, JobBOSS, and SAP. This means your work orders dispatch automatically, and your ERP schedules update based on actual machine cycle times, not manual estimates.
Absolutely not. Relying on operators to manually tap screens to capture data is the number-one reason MES implementations fail. MachineMetrics takes a machine-first approach, pulling 100% of your production data, OEE, and part counts directly from the machine control's brain. Operators only use our simple, intuitive tablet interface when they need to add human context, like quickly classifying the root cause of an unexpected downtime event.

Legacy MES platforms often require armies of expensive system integrators and 6 to 12 months of configuration before you see a single data point.

MachineMetrics is a cloud-native platform designed for rapid time-to-value. By utilizing plug-and-play machine connectivity and pre-built workflows, our customers typically go live and see actionable floor insights in days, not months.

Yes! We connect to virtually everything. While we natively support modern digital controls (like Fanuc, Haas, Heidenhain, and Siemens) with zero added hardware, we also easily retroconnect legacy, purely mechanical assets using simple, non-invasive digital and analog I/O sensors. This ensures you get a unified, plant-wide stream of operational execution data, regardless of your equipment's age or make.

No. While low-code platforms require your engineers to spend weeks building, testing, and maintaining custom operational apps from scratch, MachineMetrics is a ready-to-use, out-of-the-box MES.

We provide pre-built, production-tested workflows, operator interfaces, and analytics dashboards on day one. You get the speed of a packaged solution with the flexibility to customize configurations,  not code.

MachineMetrics provides the absolute data integrity required for strict FDA (21 CFR Part 11) and aerospace (AS9100) compliance. Because our data is captured straight from the machine control, it is objective, time-stamped, and tamper-proof. We eliminate the risk of human transcription errors, automatically generating clean, digital device history records (DHR) and audit trails to keep you constantly audit-ready.
We secure your shop floor data to the highest enterprise standards. MachineMetrics is SOC 2 Type II certified and offers hosting options built on secure, US-based GovCloud environments to support ITAR compliance. All machine data is fully encrypted in transit and at rest, giving aerospace, defense, and medical manufacturers enterprise-grade security without sacrificing cloud flexibility.
A dedicated Customer Success team and specialized manufacturing solution architects guide every MachineMetrics deployment. From initial machine connectivity to custom ERP integration, we walk you through every step. Once live, you have 24/7 access to our engineering-grade support team, an extensive knowledge base, and live training resources to ensure your team scales successfully without downtime.
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YOUR PLAN DESERVES A 
FLOOR THAT KEEPS UP.

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