TRANSFORM INSIGHT INTO ACTION

MANUFACTURING’S INDUSTRIAL IoT PLATFORM

MachineMetrics Industrial IoT Platform transforms your shop floor data from insights into actions with powerful apps that reduce machine downtime, increase your throughput, and maximize profitability driven by your manufacturing equipment.

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CONTEXTUALIZED DATA

EXPLORE THE DIGITAL FACTORY WITH MACHINEMETRICS

In the age of Industry 4.0, every company must look for a competitive edge.

Your machines are generating hundreds of data points every milli-second, all of which tell a story of what's happened in the past, what’s happening now and, and what’s going to happen next. MachineMetrics Industrial IoT Platform harnesses the power of your machine data so it can become your competitive advantage.

Why Projects Fail:
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BAD DATA

Connecting to, collecting data from the various plant assets is too difficult for multi-industry IoT platforms.

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TIME AND COST

The time and resources required for deployment and continued management of a DIY or Generic IoT Platforms can be prohibitive.

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No Domain Expertise

DIY and Generic IoT platforms struggle with delivering packaged use cases for manufacturing.

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Poor Time to Value

Enabling use cases using DIY or Generic IoT platforms tends to fall on the shoulders of the manufacturer alone.

Why We Succeed:
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ACTIONABLE DATA NOW

Plug-and-play adaptors eliminate the need for time-consuming data tag mapping and data standardization.

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EASY TO DEPLOY

MachineMetrics is quick to deploy, simple to use, and easy to scale across one or multiple factories.

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VERTICAL EXPERTISE

Exclusive focus and deep manufacturing expertise provides necessary context to enable domain specific use cases.

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DRIVE RAPID VALUE

Vertically focused, out-of-the-box apps drive both immediate and continuous value for manufacturers.

CONNECT

EDGE PLATFORM

The foundation of any factory's digital transformation begins with the automated capture, transformation, and contextualization, of machine data. MachineMetrics Edge Platform provides a scalable solution for manufacturers that can be self-installed to easily collect data from any piece of equipment and enable actionable machine insights in a matter of minutes.

Push data to the cloud or process and analyze at the source to provide operators critical and timely visibility needed to avoid potential downtime and production losses.

COLLECT PLC and Control DATA

Plug-and-Play universal data collection for PLC’s supporting open protocols including MTConnect, OPC-UA, and Modbus, as well as proprietary connectors to Fanuc, Mitsubishi, Citizen, Haas, Heidenhain, Siemens Sinumerik.

CONNECT SENSORS EASILY

Add external sensors or connect older equipment with digital and analog IO that can be configured and managed remotely through a web interface to integrate even the most challenging equipment.

TRANSFORM DATA INSTANTLY

Our automated data transformation engine transforms machine data into standard data structures across all types of equipment to enable consistent reporting and analytics. Example data items include Custom Sensor Values, Machine Status, Modes, Alarms, Overrides, Load, Speeds, Feeds, PMC parameters, Diagnostics, and more.

HIGH-FREQUENCY DATA COLLECTION

Standard data collection rates are 1 Hz. Leverage 1 kHz data available from certain CNC controls without using sensors to immediately use as inputs to time-series or machine learning models.

BUILD YOUR OWN EDGE APPS

Run advanced analytics and machine learning models to analyze data at the edge. Deploy and manage custom algorithms to MachineMetrics Edge devices that send alerts to factory workers or stop machines prior to equipment failure.

CLOUD INTEGRATION

Data is instantly and securely streamed to the MachineMetrics cloud platform via ethernet, wifi, or cellular communication. 

FLEXIBLE DEPLOYMENT

Easily deploy MachineMetrics Edge in any industrial factory with MachineMetrics Edge hardware that connects directly to any modern machine control system via the ethernet port, or install our edge software on your own VM or server.

REMOTE EDGE MANAGEMENT

Access and manage MachineMetrics Edge via MachineMetrics Edge Management, no matter where in the world your machines are. Diagnose issues or push updates to the Edge without the necessity of an on-site visit.

KEEP DATA SECURE

Data security is the first priority in every decision we make. Our platform provides a secure, scalable infrastructure for your manufacturing data, including regular security updates and easy-to-use tools to manage your data.

ANALYZE

CLOUD PLATFORM

MachineMetrics Cloud platform ensures that all your data is gathered and processed in one centralized location so you can have secure, reliable remote access from anywhere in the world. Our Multi-tenant cloud platform leverages custom infrastructure uniquely optimized for machine data ingestion enabling instant analytics and insights, including machine performance/condition monitoring and reporting via APIs and BI-integrations, to help improve your ability to make decisions based on real data

REMOTE DATA COLLECTION / STORAGE

Transformed data from MachineMetrics Edge is securely aggregated and warehoused in the cloud for fast and scalable data access. Layer operational data on top of machine data to quantify machine mode (setup, production, maintenance) and annotations to add additional human context. 

API ACCESS

Connect with your current shop floor systems to easily integrate machine data across your digital factory. Our data is completely portable through our REST and GraphQl APIs to integrate your machine data into existing BI, custom workflows and reports, and integrations into other factory applications.

DATA INTEGRATION

Easily publish data from the cloud directly into Azure, AWS, SAP, and any other cloud, big data, or enterprise application.

RULES BASED WORKFLOWS

Build rules-based workflows for any shop floor data item including machine conditions, alarms, performance metrics, and KPIs to trigger factory worker action or system automation.

TAKE ACTION

APPLICATIONS

Our out-of-the-box apps deliver use cases that drive immediate actionability including real-time dashboards, historical reporting, rules-based workflows, and text/email notifications that deliver optimized processes to factory workers. Build your own apps, or seamlessly connect with your current shop floor systems to easily integrate machine data across your digital factory.

MACHINE MONITORING

Identify production bottlenecks and inefficiencies with real-time machine data. Customizable real-time dashboards, reports, and notification systems empower factory floor workers to meet production goals.

CONDITION MONITORING

Diagnose issues with real-time condition data and analytics on the health of your manufacturing equipment. Keep machines running with data-driven maintenance alerts including crucial KPIs, machine alarms, and condition thresholds.

PREDICTIVE MAINTENANCE

Supercharge your predictive analytics applications with high-frequency machine data. Build and deploy predictive algorithms and workflows on the Edge to stop problems before they start.

PROCESS OPTIMIZATION

Analyze machining and process data to identify inefficiencies that are affecting productivity. Build step by step workflows that deliver optimized processes at the right time via apps and instructions to factory workers.

BUILD YOUR OWN APPS

Build your own operator UI and apps, Bring in a 3rd-party application such as quality or work instructions, Customize operator visuals for various roles, Extend the MachineMetrics UI.

MANUFACTURING'S INDUSTRIAL IoT PLATFORM
WHAT DOES AN INDUSTRIAL IoT PLATFORM DO?

Great Question. Watch this video now to find out!

Ready to empower your shop floor?
Get started with manufacturing analytics today.