Production Monitoring: Automated.

MachineMetrics monitors OEE, machine utilization, and downtime for maximum production efficiency and deep operational insights. No manual data entry required.

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Connect Any Machine
Connect, collect & visualize data from any piece of equipment on the shop floor.
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Resolve Production Bottlenecks
Use historical data to identify bottlenecks and constraints leading to downtime.
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OPTIMIZE YOUR PROCESSES
Build workflows to notify the right person to take immediate action at the right time.

LACK OF VISIBILITY

THE PROBLEM

Unlocking accurate, real-time production data is really hard. Most manufacturers manually collect data from their shop floors and enter it into management systems. This is time-intensive and leads to delayed, inaccurate production data that is not actionable.

This results in massive inefficiencies, from an inability to drive process improvements or justify capital expenditures, to unexpected machine downtime and production losses.

REAL-TIME VISIBILITY

THE SOLUTION

Continuous improvement in manufacturing starts with capturing data from your operations - specifically your machine assets. MachineMetrics has automated machine data collection to deliver data-driven insights in a matter of minutes.

The data captured from equipment drives immediate insights for both people and systems, enabling them to make better, faster decisions as well as drive automation.

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PLUG-AND-PLAY
Machine Connectivity Platform

Collect data from to any machine by connecting the MachineMetrics Edge to the ethernet port of the control. Software on the edge processes data from the machine in real-time and streams the data securely to the MachineMetrics cloud.

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Identify and Resolve Downtime

View and manage the status of your machine assets from anywhere. Easily scale across all equipment, both modern and legacy assets.

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MACHINE UTILIZATION MONITORING

Visualize machine utilization by hour, shift, day, week, and month to analyze trends and uncover hidden capacity across the shop floor.

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REAL-TIME MACHINE CONDITIONS

Drive a condition-based maintenance program using real-time machine diagnostics. Push the data into a CMMS to automatically create work orders.

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VISUALIZE PRODUCTION
Automate Production Monitoring

Empower operators to meet production goals by visualizing performance and identifying production issues in real-time.

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KPI Dashboards

Visualize machine status and production efficiency in real-time with dashboards that include simple color-coded tiles.

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No Manual Data Entry Required

Automatically collect production data from equipment without requiring any input from operators.

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Alerts + Notifications

Alert the right person at the right time when action needs to be taken. Track incidents through workflows with reassignment, resolution, and full audit tracking.

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POWERFUL ANALYTICS
Make Smart Decisions with Real-Time Data

MachineMetrics ensures you know exactly what’s happening on the shop floor, down to each individual part and work order. Establish accurate standards to plan, quote, and schedule more effectively.

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Downtime and Quality

Report on downtime events and quality issues with Pareto charts to highlight the most common reasons for inefficiency.

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Job & Operator Reporting

Monitor the performance of each production run, measuring it against historical data and breaking it down at the shift, cell, machine, and operator levels.

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OEE Performance

Visualize, analyze, and optimize actual cycle times for performance, machine availability, and quality metrics to monitor and improve OEE.

THE MACHINEMETRICS DIFFERENCE.

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QUICK TO DEPLOY
Plug-and-play, simple to use, and easy to scale.
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DATA IS AUTONOMOUSLY COLLECTED
Collect production data, no operator input required.
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DRIVE IMMEDIATE VALUE
Out-of-the-box apps with no initial development required.
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CONNECTS TO EVERYTHING
Easily capture data from modern and legacy assets.
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DEEP MANUFACTURING VERTICAL EXPERTISE
Provides necessary context to enable data actionability
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Drive Systems with Accurate Production Data
Extensible and flexible. Built to drive ERP/MES systems.
“30 DAYS TO ROI”
Matthew Nelson, Manufacturing Executive, Fastenal Manufacturing
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Learn how MachineMetrics helped Fastenal navigate their own digital transformation! Download the case study
READY TO CONNECT YOUR SHOP FLOOR?
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