Production & OEE Analytics Solution For Improved Production Efficiency

Connect to any modern CNC Machine Tool by connecting the MachineMetrics Edge to the ethernet port of the control. Software on the edge processes data from the machine in real-time and streams the data securely to the MachineMetrics cloud.

Other machine types and older equipment can be connected directly to the cloud with the Digital and Analog IO module. Configure remotely using a simple scripting language that anyone can learn. No need to be a controls engineer to build advanced connection logic.

View and manage the status and health of your machine assets. Easily add new assets.

View and export real-time machine data and alarms as time-series data and charts to help diagnose and resolve problems.

View machine utilization by hour, shift, day, week, and month to view trends to uncover opportunities for improvements.

Alert the right person at the right time when action needs to be taken. Track incidents through a workflow with reassignment, resolution, with full audit tracking.

Visualize machine status and production efficiency in real-time with dashboards that include simple color-coded tiles. Provides transparency across the factory floor that empowers works to meet goals. Typically viewed on large screen TVs mounted above each manufacturing cell.

Allow operators to add human-context to machine data with a touch screen interface mounted right at the machine tool. Categorize downtime, reject a part, and start/stop jobs right from the machine to manage and record quality data.

Build custom dashboards that display machine status, alarms, performance and other KPIs with MachineMetrics open APIs.

When a monitor triggers an alert, a text or email message is sent to the appropriate person to take immediate action. MachineMetrics includes many monitors that trigger alerts including downtime, alarms, OEE Performance, and tool failure prediction. Incidents can be created that can track an issue through a workflow.

Track downtime from alarms or from the operator view and display a Pareto chart for any period of time that highlights the bottlenecks that are generating the most downtime.

Track the performance of each job that is running on your equipment with job, part number, and operator analytics. Understand actual cycle times, performance between shifts, actual OEE metrics, operator performance, setup times, etc.

Shops will often changeover jobs frequently, and this can be the biggest source of lost production time for a business. Setup times for the same job can vary wildly by operator, or by shift. Only by tracking setup time can this be improved. Operator View will display the remaining setup time, encouraging operators to complete on time.

Real-time automated OEE reporting is available in various reports including the real-time dashboard, historical reports that can be compared by shift, and when viewing individual job/part reports. Integrates with any ERP to eliminate double entry.

Improve manufacturing efficiency
Reduce production waste for increased profits
Gain Real-time shop floor visibility
Alert Shop-floor workers with instant notifications
Improve operator engagement and overall company communication
Increase overall equipment efficiency

"MachineMetrics enabled CPM to increase capacity by $1.5 million in 2016 with no additional machines!"

- Gary Burner,

President of Carolina Precision Manufacturing

“There was Fastenal pre-MachineMetrics and Fastenal post-MachineMetrics. We can’t imagine what life would be like if you took it away.”

- Tim Borkowski

VP of Manufacturing, Fastenal

"MachineMetrics has provided us valuable insight into our own production, allowing us to reduce our lead-time while improving On-Time Delivery and quality."

- Rob Keenan

President of SECO Tools, North America

MachineMetrics Production