CONDITION MONITORING: POWERED BY INDUSTRY 4.0

Transform your approach to maintenance with real-time machine condition monitoring that deploys in minutes. Harness the power of machine data to keep your equipment running longer and healthier.

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CONNECT TO ANY MACHINE
Connect, collect & visualize machine condition data from any piece of equipment on the factory floor.
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MONITOR AND ANALYZE HEALTH
Diagnose issues with real-time visualizations and analytics on the health of machines via PMC and diagnostic control data.
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TAKE ACTION AT THE RIGHT TIME
Keep machines running with optimized maintenance alerts driven by crucial KPIs, machine alarms, and condition thresholds.
No data on machine health leads to poor operation.
The Problem Calendar-based preventative maintenance plans are not only inefficient but often lead to over-maintenance, which is expensive, or under-maintenance, which results in machine breakages and downtime.
The Solution Monitor real-time machine diagnostics and conditions so you can perform maintenance at the right time to prevent unexpected, costly downtime and machine breakages.
Use real-time condition data to drive optimization.
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PLUG-AND-PLAY
INDUSTRIAL IOT PLATFORM FOR MACHINES

Connect to any asset by connecting the MachineMetrics Edge to the ethernet port of the control and/or sensors. Software on the edge processes data from the machine in real-time and streams the data securely to the MachineMetrics cloud for instant visibility into machine conditions.

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COLLECT PLC DATA

Automatically map out, collect, and standardize available data points like Internal Sensors, Machine Status, Modes, Alarms, Overrides, Load, Speeds, Feeds, and more.

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CONNECT SENSORS EASILY

Add external sensors or connect older equipment with digital and analog IO that can be configured and managed remotely through web interface.

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TRANSFORM DATA INSTANTLY

Automated capture and transformation, or contextualization, of machine data enables consumable machine data and insights in a matter of minutes.

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ADVANCED MACHINE ANALYTICS
DIAGNOSE PROBLEMS WITH REAL-TIME INSIGHTS

Analyze machine control and sensor data to avoid unplanned downtime. Display this data in real-time to visualize previously invisible aspects of machine conditions on the shop floor. View and export real-time machine data and alarms as time-series data and charts to help diagnose and resolve problems

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CONDITION MONITORING

View and manage the status and health of your machine assets; export real-time machine data and alarms as time-series data and charts to help diagnose and resolve problems.

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REMOTE SERVICE

Instantly share machine data with your service provider so they can provide remote service and help bring your machines online quicker.

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ALERTS AND NOTIFICATIONS

Alert the right person at the right time when action needs to be taken. Track incidents through a workflow with reassignment, resolution, and full audit tracking

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DRIVE PREDICTIVE & PREVENTATIVE MAINTENANCE
PREDICT EQUIPMENT FAILURES & PRESCRIBE SOLUTIONS

Tailor preventative maintenance schedules to the demands of usage in your operations. Collect and analyze the data necessary for diagnostic and predictive maintenance.

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ALARM ANALYTICS

Identify what alarms are causing the most amount of downtime with full alarm histories for each machine, and a summary of alarms across your entire shop floor.

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PREVENTATIVE MAINTENANCE

Create and manage preventative maintenance schedules that are tied to calendar time, usage time, or initiated from machine condition limits.

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PREDICTIVE MAINTENANCE

Supercharge your predictive analytics applications with high-frequency machine data to diagnose and predict and avoid various types of failures on your manufacturing equipment.

THE MACHINEMETRICS DIFFERENCE.
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QUICK TO DEPLOY
Plug-and-play, simple to use, and easy to scale.
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DATA IS INSTANTLY USABLE
Eliminates time-consuming data tag mapping.
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DRIVE IMMEDIATE VALUE
Out-of-the-box apps with no initial development required.
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CONNECTS TO EVERYTHING
Easily integrates machine data across your digital factory.
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DEEP MANUFACTURING VERTICAL EXPERTISE
Provides necessary context to enable data actionability
"20% IMPROVEMENT IN OEE"
Mike Tamasi, President of AccuRounds
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After quickly connecting twenty-three machines, AccuRounds was immediately driving process improvements with MachineMetrics. The numbers speak for themselves. Download the case study
Ready to empower your shop floor?
Get started with manufacturing analytics today.