PREDICTIVE MAINTENANCE: MEET YOUR NEW BEST FRIEND.

Supercharge your predictive analytics applications with high-frequency machine data to diagnose, predict, and avoid failures on your manufacturing equipment. No sensors required.

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EASILY CONNECT MACHINES
Connect, collect, & visualize high-frequency data from shop floor equipment.
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PREDICT MACHINE PROBLEMS
Leverage transformed data to immediately  build predictive algorithms and workflows.
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DEPLOY SOLUTIONS QUICKLY
Deliver out-of the box or custom apps on the Edge to stop problems before they start.
Unplanned Downtime is seriously expensive.
The Problem It is a messy, tedious activity to acquire, parse, and clean data for analysis in a factory. When tools break, it can be costly. A tool can become damaged yet still make parts that seem to spec, but those parts end up often getting scrapped. Subtle anomalies in machine load, torque, acceleration, and spindle speed can cause parts to be made outside of required tolerances. All of this costs you time and money.
The Solution Collect and harness high-frequency machine data in real-time to diagnose and predict various types of failures so your team can stop them from happening in the first place.
PREDICT PROBLEMS—BEFORE THEY CAUSE DOWNTIME.
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OUT-OF-THE-BOX
INDUSTRIAL IOT PLATFORM FOR MACHINES

MachineMetrics has connected to thousands of machine tools, enabling our data scientists to build algorithms that can predict quality defects and extend tool life. Machine tool operators label data using the operator interface when tool failures or quality defects occur. Our ML/AI Algorithms detect patterns from the hundreds of data items collected from each machine that can detect these problems before they occur again and stop the machine before failure occurs.

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PREDICT TOOL FAILURE

Detect when initial stress fractures are occurring in tools, and alert the operator to take them out of commission before they fail or break.

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OPTIMIZE TOOL USAGE

An increase in tool wear due to differences in material, environment, and cutting can be detected, allowing you to run your tools to full life every time.

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QUALITY ISSUE ALERTING

When tools are compromised, they don’t do their job right. Reduce bad finishes and incomplete cuts with tool chatter detection.

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BUILD YOUR OWN
USE HIGH-FREQUENCY MACHINE DATA AT SCALE
Accelerate your data science team’s predictive analytics with data immediately usable as inputs to time-series or machine learning models. Use tools such as Spark, R, and Python to develop algorithms that detect these failures. Deploy and manage your custom algorithms to analyze data at the edge that send alerts to factory workers or stop machines prior to equipment failure.
 
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BUILD YOUR OWN ALGORITHMS

Leverage high-frequency data directly from the machine control or from sensor data. Use this data as inputs to time-series or machine learning models.

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DEPLOY AT  THE EDGE

Deploy and manage custom algorithms to MachineMetrics Edge devices that process and analyze at the source to detect potential failures.

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AUTOMATE SOLUTIONS

When an algorithm is triggered, deliver operator actions via alerts/notifications to factory workers or automate a feed-hold that stops machines prior to equipment failure.

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ENABLE PREVENTIVE & PREDICTIVE MAINTENANCE
PREDICT EQUIPMENT FAILURES & PRESCRIBE SOLUTIONS

It's not enough just to know the problem. Predictive notifications allow the right person to take immediate action. Even better? Deploy edge applications to stop the machine automatically when algorithms detect problems.

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DETECT ANOMALIES

Identify anomalous behavior that could result in machine or tool failures up to an hour before it occurs.

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IMPROVE FACTORY SAFETY

Predict catastrophic machine failures that cause safety issues at your plant by detecting and stopping the machine before the problems build up to this point.

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MAINTAIN TOOLS REMOTELY

Remote diagnostics and maintenance recommendations for OEMs and tooling providers to resolve issues with tools without on-site visits.

THE MACHINEMETRICS DIFFERENCE.
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QUICK TO DEPLOY
Plug-and-play, simple to use, and easy to scale.
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DATA IS INSTANTLY USABLE
Eliminates time-consuming data tag mapping.
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DRIVE IMMEDIATE VALUE
Out-of-the-box apps with no initial development required.
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CONNECTS TO EVERYTHING
Easily integrates machine data across your digital factory.
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DEEP MANUFACTURING VERTICAL EXPERTISE
Provides necessary context to enable data actionability.
"A GAME-CHANGER."
Torben Christensen, Owner at Wiscon Products
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Learn how MachineMetrics helped Wiscon Products navigate their digital factory transformation! Download the case study
Ready to empower your shop floor?
Get started with manufacturing analytics today.