OUT-OF-THE-BOX
INDUSTRIAL IOT PLATFORM FOR MACHINES
MachineMetrics has connected to thousands of machine tools, enabling our data scientists to build algorithms that can predict quality defects and extend tool life. Machine tool operators label data using the operator interface when tool failures or quality defects occur. Our ML/AI Algorithms detect patterns from the hundreds of data items collected from each machine that can detect these problems before they occur again and stop the machine before failure occurs.
PREDICT TOOL FAILURE
Detect when initial stress fractures are occurring in tools, and alert the operator to take them out of commission before they fail or break.
OPTIMIZE TOOL USAGE
An increase in tool wear due to differences in material, environment, and cutting can be detected, allowing you to run your tools to full life every time.
QUALITY ISSUE ALERTING
When tools are compromised, they don’t do their job right. Reduce bad finishes and incomplete cuts with tool chatter detection.
BUILD YOUR OWN
USE HIGH-FREQUENCY MACHINE DATA AT SCALE
BUILD YOUR OWN ALGORITHMS
Leverage high-frequency data directly from the machine control or from sensor data. Use this data as inputs to time-series or machine learning models.
DEPLOY AT THE EDGE
Deploy and manage custom algorithms to MachineMetrics Edge devices that process and analyze at the source to detect potential failures.
AUTOMATE SOLUTIONS
When an algorithm is triggered, deliver operator actions via alerts/notifications to factory workers or automate a feed-hold that stops machines prior to equipment failure.
ENABLE PREVENTIVE & PREDICTIVE MAINTENANCE
PREDICT EQUIPMENT FAILURES & PRESCRIBE SOLUTIONS
It's not enough just to know the problem. Predictive notifications allow the right person to take immediate action. Even better? Deploy edge applications to stop the machine automatically when algorithms detect problems.
DETECT ANOMALIES
Identify anomalous behavior that could result in machine or tool failures up to an hour before it occurs.
IMPROVE FACTORY SAFETY
Predict catastrophic machine failures that cause safety issues at your plant by detecting and stopping the machine before the problems build up to this point.
MAINTAIN TOOLS REMOTELY
Remote diagnostics and maintenance recommendations for OEMs and tooling providers to resolve issues with tools without on-site visits.
"Our scrap rate reduced considerably"
Bob Merrill, Owner at BC Machining
Leveraging high-frequency data on spindle load to determine when the tools will fail, BC Machining can now detect a tool failure with 99% confidence up to 40 minutes before it fails.
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