PREDICTIVE MAINTENANCE: MEET YOUR NEW BEST FRIEND.

Supercharge your predictive analytics applications with high-frequency machine data to diagnose, predict, and avoid failures on your manufacturing equipment. No sensors required.

mm20-laptop_0030_Marox_Timeline_dropshadow
mm20_icon_R2_po data collections
EASILY CONNECT MACHINES
Connect, collect, & visualize high-frequency data from shop floor equipment.
mm20_icon_R2_pm alerts-1
PREDICT MACHINE PROBLEMS
Leverage transformed data to immediately build predictive algorithms and workflows.
mm20_icon_R2_predictive factory safety
DEPLOY SOLUTIONS QUICKLY
Deliver out-of the box or custom apps on the Edge to stop problems before they start.

UNPLANNED DOWNTIME IS SERIOUSLY EXPENSIVE.

THE PROBLEM

It is a messy, tedious activity to acquire, parse, and clean data for analysis in a factory. When tools break, it can be costly. A tool can become damaged yet still make parts that seem to spec, but those parts end up often getting scrapped. Subtle anomalies in machine load, torque, acceleration, and spindle speed can cause parts to be made outside of required tolerances. All of this costs you time and money.

PREDICT PROBLEMS—BEFORE THEY CAUSE DOWNTIME.

THE SOLUTION

Collect and harness high-frequency machine data in real-time to diagnose and predict various types of failures so your team can stop them from happening in the first place.

mm20-laptop_0031_Cut_Cycles_dropshadow
OUT-OF-THE-BOX
INDUSTRIAL IOT PLATFORM FOR MACHINES

MachineMetrics has connected to thousands of machine tools, enabling our data scientists to build algorithms that can predict quality defects and extend tool life. Machine tool operators label data using the operator interface when tool failures or quality defects occur. Our ML/AI Algorithms detect patterns from the hundreds of data items collected from each machine that can detect these problems before they occur again and stop the machine before failure occurs.

mm20_icon_R2_predictive tool failure
PREDICT TOOL FAILURE

Detect when initial stress fractures are occurring in tools, and alert the operator to take them out of commission before they fail or break.

mm20_icon_R2_predictive optimize tool
OPTIMIZE TOOL USAGE

An increase in tool wear due to differences in material, environment, and cutting can be detected, allowing you to run your tools to full life every time.

mm20_icon_R2_predictive scrap
QUALITY ISSUE ALERTING

When tools are compromised, they don’t do their job right. Reduce bad finishes and incomplete cuts with tool chatter detection.

website_work_model.435-retouch_dropshadow
website_work_model.435-retouch_dropshadow
website_work_model.435-retouch_dropshadow
BUILD YOUR OWN
USE HIGH-FREQUENCY MACHINE DATA AT SCALE

Accelerate your data science team’s predictive analytics with data immediately usable as inputs to time-series or machine learning models. Use tools such as Spark, R, and Python to develop algorithms that detect these failures. Deploy and manage your custom algorithms to analyze data at the edge that send alerts to factory workers or stop machines prior to equipment failure.

mm20_icon_R2_predictive build apps
BUILD YOUR OWN ALGORITHMS

Leverage high-frequency data directly from the machine control or from sensor data. Use this data as inputs to time-series or machine learning models.

mm20_icon_R2_predictive deploy solutions
DEPLOY AT  THE EDGE

Deploy and manage custom algorithms to MachineMetrics Edge devices that process and analyze at the source to detect potential failures.

mm20_icon_R2_po workflow
AUTOMATE SOLUTIONS

When an algorithm is triggered, deliver operator actions via alerts/notifications to factory workers or automate a feed-hold that stops machines prior to equipment failure.

THE MACHINEMETRICS DIFFERENCE.

lighning-fast
QUICK TO DEPLOY
Plug-and-play, simple to use, and easy to scale.
easily-connect
DATA IS INSTANTLY USABLE
Eliminates time-consuming data tag mapping.
hit-the-ground
DRIVE IMMEDIATE VALUE
Out-of-the-box apps with no initial development required.
immediate-value
CONNECTS TO EVERYTHING
Easily integrates machine data across your digital factory.
smarter-data
DEEP MANUFACTURING VERTICAL EXPERTISE
Provides necessary context to enable data actionability.
“OUR SCRAP RATE REDUCED CONSIDERABLY”
Bob Merrill, Owner at BC Machining
bc-machining-interview-case-study-cover
Leveraging high-frequency data on spindle load to determine when the tools will fail, BC Machining can now detect a tool failure with 99% confidence up to 40 minutes before it fails. Download the case study
READY TO CONNECT YOUR SHOP FLOOR?
EXPERIENCE THE DIFFERENCE FOR YOURSELF.

Book A Demo

Empower every team in your organization with real-time data and insights.

Join hundreds of Manufacturing organizations across the globe that use MachineMetrics software to collect, monitor, analyze, and take action on their manufacturing equipment data.

dialog featured image

Request A Demo

Book a tailored demonstration of MachineMetrics that aligns with your specific manufacturing needs.

Book A Demo Now