Preventative Maintenance & Predictive Analytics Solution For Reduced Downtime

Connect to any modern CNC Machine Tool by connecting the MachineMetrics Edge to the ethernet port of the control. Software on the edge processes data from the machine in real-time and streams the data securely to the MachineMetrics cloud.

Other machine types and older equipment can be connected directly to the cloud with the Digital and Analog IO module. Configure remotely using a simple scripting language that anyone can learn. No need to be a controls engineer to build advanced connection logic.

Data is securely streamed to the MachineMetrics cloud and automatically mapped to the MTConnect open communications protocol.

View and manage the status and health of your machine assets. Easily add new assets with the MachineMetrics wifi & cellular edge connected to sensors or the machine's PLC.

View and export real-time machine data and alarms as time-series data and charts to help diagnose and resolve problems.

View machine utilization by hour, shift, day, week, and month to view trends to uncover opportunities for improvements.

Alert the right person at the right time when action needs to be taken. Track incidents through a workflow with reassignment, resolution, and full audit tracking.

View full history of alarms for each machine, and a summary of alarms across your entire shop floor. Find out what alarms are causing the most amount of downtime, and create monitors that will alert maintenance when specific alarms occur.

Understand how your machine performance / utilization compares to the rest of the industry, segmented by industry and machine type. If your factory falls in the top 20th percentile, use this information to prove to customers that your factory is world class.

Identify anomalous behavior that could result in machine or tool failures up to an hour before it occurs with MachineMetrics patent pending anomaly detection AI. An alert is sent or incident created so that your machine operator can take preventative action.

Create and manage preventative maintenance schedules that are tied to calendar time, usage time, or initiated from machine conditions. Assign maintenance tasks through a workflow.

Initiate a maintenance request when a machine condition has exceeded a limit or when our AI predicts a likely failure.

Instantly share machine data with your service provider so they can give you remote service and help bring your machines online quicker.

Improve equipment uptime and service productivity
Understand equipment utilization rates and overall install base health
Capture and scale technical service expertise of workforce
Gain insight into asset and maintenance model through visibility of pervasive issues

"MachineMetrics enabled CPM to increase capacity by $1.5 million in 2016 with no additional machines!"

- Gary Burner,

President of Carolina Precision Manufacturing

“There was Fastenal pre-MachineMetrics and Fastenal post-MachineMetrics. We can’t imagine what life would be like if you took it away.”

- Tim Borkowski

VP of Manufacturing, Fastenal

"MachineMetrics has provided us valuable insight into our own production, allowing us to reduce our lead-time while improving On-Time Delivery and quality."

-Rob Keenan

President of SECO Tools, North America

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