Your ERP plans the work. Your floor decides what actually happens. Put a dollar figure on the difference in under three minutes, with the math behind every line.
Your footprint
Two numbers. They scope every figure that follows.
Shop floor profile
Sets the hours in your year. Every hour we give back later is measured against them.
Rough answers are fine. Nothing here has to be exact for the number to be useful.
Six numbers, already filled in
Your capital plan
Estimated from your machine count. We value the share of this you could defer once the capacity turns out to be sitting on your floor already.
Your annual cost lines
Annual figures, all sites. Type over any you know. The more you correct, the tighter the result.
Cash tied up on the floor
Working capital, not P&L, so this stays out of the annual figure and out of the return.
Your time budget
These two size the hours we can give back. A rough answer is fine.
Your results
Budget line, report, or best guess: wherever these figures came from, they give you a total, not a cause. We measure the hours, downtime, and scrap underneath them, straight from the machine control with no operator logging. That is how Orchid Orthopedic eliminated 24 hours a day of manual data collection.
Where should we send your results?
The next screen shows every line and the math behind it. You get a copy either way.
Enter a valid work email address.
Annual savings
$0
Return on investment
0.0x
Total addressable cost
$0
Your annual spend on overtime, tooling, maintenance, and scrap, plus this year's capital plan.
Three-year savings
$0
One-time WIP cash release
$0
Cash released once as jobs stop queueing. Never counted in annual savings.
Value breakdown
Plan meets floor. Truth drives action. On time, every time.
The gap reopens every shift. So we keep closing it.
With the ROI of a three-month pilot at one facility, we were able to pay for the deployment of MachineMetrics across the entire company.
Matt Townsend, Director of Operational Excellence, Paragon Medical
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