Previous to MachineMetrics, Avalign engaged in manual data collection methods. Not only was this a time-consuming process, but it also led to unreliable and inaccurate data. This made it difficult to monitor Avalign’s most important metrics, such as machine utilization, as well as identify areas for improvement.

MachineMetrics was rolled out across 132 machines immediately eliminating the need to manually collect data. The ability to visualize machine data and act upon it led to increased machine utilization and OEE optimization. With accurate data, Avalign’s team could analyze the root cause of downtimes and machine under-utilization. This resulted in the re-engineering of several processes that helped to eliminate waste.

“Using MachineMetrics has improved different spheres of our operations. This includes overall equipment effectiveness, increasing machine utilization, reducing downtime, optimizing our tooling process, and in general, providing the data needed to make decisions.”