For Operations Leaders

RUN THE FLOOR.
DON’T CHASE IT.

Deliver accurate, real-time insights to your team without the headache. No delays. No guesswork. Just full visibility and total control to optimize every move on your shop floor.

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TRUSTED BY MANUFACTURING LEADERS
THE PROBLEM

By the time you know, It’s Already Costing you.

A machine goes down at ten, and the report says so tomorrow. A job falls behind pace on second shift, and no one sees it until shipping. By then, the options are overtime, expediting, and a call to the customer. Operations needs information during the shift, not a reconstruction of it afterward.

YESTERDAY’S DATA CAN’T RUN TODAY’S FACTORY.

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THE DAY GOES TO COLLECTING, NOT DECIDING

Machine status, job progress, and problems are only visible to whoever is standing there, so supervisors spend the shift gathering information instead of acting on it.
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THE SCHEDULE IS FICTION BY MID-MORNING

The ERP has one version, the whiteboard has another, and reprioritization travels by foot. Nobody on the floor is working from the same plan.
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THE MEETING ARGUES ABOUT THE NUMBERS

Twenty minutes reconciling whose spreadsheet is right, before anyone decides anything. Manually collected utilization undercounts losses and misattributes causes.

SEE IT. SCHEDULE IT.
RESPOND TO IT. PROVE IT.

Start measuring what your machines and people actually do, so utilization, capacity, and cost per part stop being estimates you defend and start being insights that drive real-time decisions.

See every machine and job without a floor walk.

Watch machine state, current job, and pacing across the plant from one screen, in the office or remote, with completion estimates recalculated every cycle. Bring manual, assembly, and test stations into the same view so the whole routing is visible.
See live production visibility
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Reprioritize the queue with drag-and-drop.

See each machine’s status, rolling capacity, active operation, and queue in one view, synced from ERP work orders and routings. Move the hot job and operator stations update immediately — no floor walk, and jobs trending late tag themselves.
See production scheduling
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Route stoppages with cause-based alerting.

Detect every stoppage the moment it happens and notify the right person by cause and duration, escalating when it goes unresolved. Rank causes by lost production value, with drill-down to the machines behind each one.
See downtime response and analysis
Maintenance workflow

Open the meeting with deterministic metrics.

Calculate OEE, utilization, and downtime the same way every time from machine data, so the discussion is about actions rather than arithmetic. Schedule the morning report to arrive before the huddle, or ask Max the question and get the chart back.
See reporting and dashboards
alerts and reports

Raise coverage with exception-based alerts.

See who is signed in and on which machines in real time, with reported labor validated against machine activity automatically. Prioritized queues and pacing alerts pull operators to the machine that needs them, so capable people cover more without losing the floor.
See labor and coverage oversight
job tracking

Protect the date with capacity against demand.

Compare demonstrated capacity with loaded demand across the horizon and flag overbooked weeks while level-loading and outsourcing are still cheap. Watch scrap and first-article gates against live job progress, so quality delays surface before they cost a promise.
See capacity and delivery protection
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See It In Action

Every stoppage announces itself as it starts. Every late job flags while it can still be saved. The schedule updates the floor without anyone walking it. Give your operations team back the shift, and they give you the delivery date. ACT DURING THE SHIFT, NOT AFTER IT.

TESTIMONIALS

THEY STOPPED REBUILDING THE SHIFT.

Operations teams running the floor from live data, catching problems while they’re cheap, and holding delivery dates without heroics.
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OVERTIME: 800+ HOURS TO 33.

"We've seen a 20% increase in machine utilization. Additionally, our overtime hours have reduced significantly, from over 800 hours in January to just 33 hours in the past month."

- Ceri Davies, Operations Manager

MORE THAN 25% BETTER ATTAINMENT.

More than 25% improvement in schedule attainment, measured against a verified baseline. ERP data had been hand-collected every 8 to 10 hours.

370 HOURS. 62 MILES. GONE.

370 hours a year of lost time recovered from operators walking the floor, roughly 62 miles a year. Past dues down 97%.

KEEP EXPLORING TEAMS

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FRONTLINE WORKERS

The next job, live pacing, documents at job start, and one-tap help, with the record building itself.
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Continous improvement

CONTINUOUS IMPROVEMENT

Measured baselines, dollar-ranked losses, and proof the gain held.
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MAINTENANCE

Condition-based triggers and work orders that open themselves, so the machine you need tomorrow is running.
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EXECUTIVE LEADERSHIP

The same numbers your floor is acting on, rolled up without an analyst assembling them.
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From Disconnected to Data-Driven Webinar | March 26

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We Went to ProveIt! to Challenge a Popular Belief. Here's What Happened.

MachineMetrics CEO Bill Bither went to ProveIt! 2026 to challenge the idea that manufacturers have to build their MES from scratch. Here's what he proved.

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Tribal Knowledge to AI-Guided Execution: What We're Building

Your factory's smartest decisions live in your senior operators' heads. Here's how AI-guided execution turns tribal knowledge into real action on the shop floor

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WHAT IS THE EXECUTION GAP COSTING YOU?

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Manufacturing ROI Calculator | What the Execution Gap Costs You

See what production gaps cost you in overtime, scrap, tooling, and maintenance, and how fast a modern MES pays for itself. Instant results.

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GIVE YOUR TEAM
THE SHIFT BACK.

See what your supervisors stop chasing, and what your delivery dates look like when problems surface early.

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