CONVERSION COST YOU CAN TRUST
Direct labor and overhead per unit based on actual machine time instead of recollection, measured consistently across every plant so site comparisons mean something.
Direct labor and overhead per unit based on actual machine time instead of recollection, measured consistently across every plant so site comparisons mean something.
Manual job selection can consume half an hour per machine per shift on high-changeover work. That’s capacity you already own, spent on data entry.
Actual cycle and setup times are measured against routing standards, so you can see where standards have drifted and correct the variance with real production data.
“If we do not have accurate times, the entire theory of what we're doing here falls apart.”
- Philip Linscheid, Director of Manufacturing
SETUP STOPPED BEING A BLIND SPOT.
Setups were averaging 101 minutes against a 66-minute standard. With setup measured as a process rather than estimated, they closed to within nine minutes of expected.
LABOR THAT MATCHES THE WORK.
Tuffaloy connects labor to what actually happened at the machine, giving the team better data for costing and quoting while Epicor remains the system of record.
CALCULATOR
See what production gaps cost you in overtime, scrap, tooling, and maintenance, and how fast a modern MES pays for itself. Instant results.
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case study
Better Data, Better Decisions: How Tuffaloy Closed the Execution Gap on Epicor
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Join us for a financial conversation for leaders who want to understand where ERP numbers stop being trustworthy, and what it takes to close the gap.
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A candid look at what closing the execution gap actually looks like inside a precision machining shop
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See what happens when your ERP, routings, and work orders reflect what actually happened on the floor.
Easthampton Office
116 Pleasant St, Suite 316, Easthampton, MA 01027