You ran the kaizen event. You saw the improvement. But two months later… is anything actually different? It’s a challenge every CI leader faces. Gains made during Lean or Six Sigma initiatives often
Manufacturing schedules look great on paper—until they meet the real world. Every day, jobs run late. Machines sit idle. Priorities shift. And despite everyone’s best efforts, it’s hard to answer one
Even the most capable ERP system can only tell you what was planned. It can’t tell you what’s actually happening on the floor, right now. For most discrete manufacturers, job tracking still relies on
Executive Snapshot Tariff policy has shifted sharply in the past 18 months, squeezing margins for U.S. discrete-manufacturing plants. Metal duties remain in force, a new 25% levy on imported vehicles
Manually managing and tracking production is beginning to become a habit of the past. Manufacturers are switching to a new approach of executing workflows, communicating, record-keeping, and...
Knowing how to solve production issues quickly and efficiently is a skill all manufacturing managers should possess. Though there are many strategies that exist to identify and fix problems, the...
As the employees closest to production, operators have deep visibility into the shop floor. On the other hand, other stakeholders including shop floor managers and manufacturing engineers sometimes...
Accurate job standards can make or break the operational and financial success of a manufacturer. Lack of real-time validation methods for setup and cycle times leads to poor forecasting and the...
Big data and manufacturing go hand in hand because so much of what goes on in a manufacturing business is measurable and able to be optimized. Data streams are increasing in size, relevance, and...