ELIMINATE GUESSWORK WITH REAL-TIME PRODUCTION TRACKING

You wouldn’t fix a car without running diagnostics first, so why rely on outdated, incomplete data to drive improvements on your plant floor?

MachineMetrics is a fully automated solution that gives you real-time (yes, real-time) visibility into critical areas like OEE, machine utilization, and downtime so you can quickly eliminate bottlenecks, increase capacity and maximize efficiency.

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GET UP AND RUNNING - FAST

The data you need to make faster, smarter, and more confident decisions is already there. You just need to tap into it. MachineMetrics features simple, “self-install” machine connectivity and a cloud-based solution that gives your team instant access to insightful production data they can actually use.

IT JUST WORKS.

An enthusiastic MachineMetrics customer once told us that all we need to say on our website is “it just works.” They’re not alone. For our customers, the results speak for themselves: on average, they are able to increase manufacturing efficiency by more than 20%. With MachineMetrics, ROI is achieved in a matter of weeks - not months or years.

WHY PRODUCTION TRACKING IS A MUST-HAVE IN MODERN MANUFACTURING

Innovation in manufacturing technology is at an all-time high, but it can be hard to know where to start. You need a solution that is easy to deploy, simple to use, and delivers transformative insights. That’s where real-time production tracking with MachineMetrics comes in. Key benefits include:
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TRACK CRITICAL PRODUCTION METRICS & ESTABLISH BENCHMARKS
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RECEIVE INSTANT ALERTS WHEN PROBLEMS ARE DETECTED
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ANALYZE & REDUCE PRODUCTION BOTTLENECKS
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REDUCE UNPLANNED DOWNTIME
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STANDARDIZE JOBS & PROCESSES
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INCREASE PRODUCTION CAPACITY & REDUCE OPERATIONAL COSTS

HOW TO TRACK YOUR PRODUCTION

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1. COLLECT
Autonomously collect, connect, and contextualize data from the machines and operators on your shop floor.
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2. ACCESS
Securely access comprehensive, usable real-time data - anywhere, anytime - using MachineMetrics’ mobile-friendly cloud application.
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3. VISUALIZE
Powerful data visualizations on the production floor empower your team to quickly resolve issues as they occur.
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4. ANALYZE
Conduct in-depth analysis of real-time and historical data using robust, built-in reporting features.
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5. OPTIMIZE
Insights from production data help pinpoint strategies to improve operational efficiency and measure the effect of any process changes.
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6. EMPOWER
Digitally transform your operations by putting data-driven insights into the hands of operators, managers, and supervisors.

TAKE A LOOK UNDER THE HOOD

REAL-TIME PRODUCTION REPORTING

Give operators and managers the information they need to make decisions fast. Simply designed dashboards make it clear when machines are down or falling behind in production.
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HISTORICAL DATA FOR DEEP ANALYSIS

A data historian provides access to the long-term production data you need for in-depth analysis. Develop more accurate cycle times, drill-down into individual machine performance, and establish production benchmarks.
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OPTIMIZE PRODUCTION

Track part counts against expected production goals, establish accurate cycle times and refine job standards to optimize production planning and maximize capacity.
 
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REDUCE MACHINE DOWNTIME

Receive alerts when a machine goes down or falls behind and empower operators to take action by documenting downtime reasons right at the machine. Use data to pinpoint your top causes of downtime and identify ways to eliminate issues.
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OPTIMIZE JOB STANDARDS

Detailed reporting and analytics help you refine your job standards and identify processes that are creating bottlenecks.
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SHOP FLOOR CONTROL

Give managers and supervisors complete control of the shop floor with real-time visibility into current performance and tools to conduct in-depth business analysis.
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MANAGE AND IMPROVE QUALITY

Quality managers can view the quality pareto in real-time and when there are new rejects, head to the machine in question, re-inspect the parts and re-allocate as necessary. All quality data can be tracked in MachineMetrics, eliminating the need for paper.
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SIMPLE MACHINE INTEGRATION

Plug-and-Play universal machine connectivity and data collection from PLC's supporting protocols including: MTConnect, Fanuc, OPC-UA, UMATI, Mitsubishi, Citizen, Haas, Heidenhain, Siemens Sinumerik, Modbus, and Ethernet IP. MachineMetrics Edge supports digital and analog I/O for machines without a standard connectivity option to integrate even the most challenging equipment.
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TRANSFORM INSIGHT INTO ACTION
MachineMetrics Machine Data Platform transforms your shop floor data from insights into actions with powerful apps that reduce machine downtime, increase your throughput, and maximize productivity on the shop floor.

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Empower every team in your organization with real-time data and insights.

Join hundreds of Manufacturing organizations across the globe that use MachineMetrics software to collect, monitor, analyze, and take action on their manufacturing equipment data.