For manufacturers operating multiple plants, getting real-time, apples-to-apples visibility is a major challenge. Each site often runs different systems, measures performance with different KPIs, or
Legacy MES systems and basic monitoring tools are often rigid and slow to adapt. While they claim to offer broad functionality, they’re rarely configured to reflect the nuances of your operations -
There’s no shortage of data on the modern shop floor. The problem is getting the right information to the right people - with the right context to make a difference. Supervisors walk the floor to
For most manufacturers, labor tracking still feels like a disconnected process. Time clocks sit in one system, job data lives in another, and payroll has to piece it all together later. This creates
Key Takeaways: Tooling costs are a significant expense in manufacturing, impacting overall production costs. Optimizing tooling usage and extending tool life can lead to substantial cost savings....
Tool breakage has always been a challenge for machining operations. These breaks can occur during regular machining cycles due to tool wear that eventually results in failure. They may also occur due...
The expense of tooling combined with scrapping defective parts makes extending tool life an important objective for metal cutting companies. Traditional machining relied on settings determined...
In CNC machining, the reality is that metal meeting metal results in tool wear. Metal cutting, grinding, drilling, boring, and other tasks are all part of machining. And as these activities are all...
Machine condition monitoring is a practice whereby the machine's health over a specific period can be assessed. By capturing data from the machine, efficiency, overall equipment effectiveness, and...