For most manufacturers, labor tracking still feels like a disconnected process. Time clocks sit in one system, job data lives in another, and payroll has to piece it all together later. This creates
You ran the kaizen event. You saw the improvement. But two months later… is anything actually different? It’s a challenge every CI leader faces. Gains made during Lean or Six Sigma initiatives often
Manufacturing schedules look great on paper—until they meet the real world. Every day, jobs run late. Machines sit idle. Priorities shift. And despite everyone’s best efforts, it’s hard to answer one
Even the most capable ERP system can only tell you what was planned. It can’t tell you what’s actually happening on the floor, right now. For most discrete manufacturers, job tracking still relies on
Recently, I had the chance to host a panel at IIoT World’s Digital Manufacturing Day with technology leaders from Fulcrum, UpKeep, and MachineMetrics. During the panel, titled The Death of MES: A New...
Key Takeaways: Tooling costs are a significant expense in manufacturing, impacting overall production costs. Optimizing tooling usage and extending tool life can lead to substantial cost savings....
Tool breakage has always been a challenge for machining operations. These breaks can occur during regular machining cycles due to tool wear that eventually results in failure. They may also occur due...
In today’s hyper-competitive manufacturing environment, those who don’t improve risk being left behind. Continuous improvement has long been the goal of a slate of methodologies, including Lean, Six...
Have you ever heard the expression "out of sight, out of mind"? Sometimes ignorance is bliss. But in manufacturing, being out of sight and out of mind may mean losing focus on shop floor activities,...