Reliable part counts are the backbone of good decision-making on the shop floor. Yet for many manufacturers, getting that number right is anything but easy. Some machines have unreliable or
For manufacturers operating multiple plants, getting real-time, apples-to-apples visibility is a major challenge. Each site often runs different systems, measures performance with different KPIs, or
Legacy MES systems and basic monitoring tools are often rigid and slow to adapt. While they claim to offer broad functionality, they’re rarely configured to reflect the nuances of your operations -
There’s no shortage of data on the modern shop floor. The problem is getting the right information to the right people - with the right context to make a difference. Supervisors walk the floor to
Every manufacturing company wants to reduce changeover time. The changeover process may take days or weeks in some industries and only a few minutes in others. In industries where small lots or...
Finding the Source of Problems on the Shop Floor Manufacturing can be a chaotic, fast-paced, and complex endeavor, forcing manufacturers to not only identify but also solve unique challenges. These...
Regardless of the sophistication of a manufacturing plant's planning and scheduling systems, many operations encounter constraints on the production floor. These constraints may consist of idle time,...
A bottleneck analysis is an important process in manufacturing that can help remove or mitigate production holdups, drive efficiency, and improve overall equipment effectiveness (OEE). Managers can...
Process improvement techniques are essential for optimizing manufacturing tasks. And when done right, these optimized processes lead to greater efficiency. But what is the connection? And why is...