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Industrial iot for maintenance teams
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Manage your machine assets and view real-time equipment status and conditions
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Diagnose problems with deep alarm analytics and AI-driven predictive notifications
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Manage preventative maintenance tasks based on usage or machine conditions
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Track utilization of equipment over time to understand current and potential capacity
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Predict equipment failures and prescribe solutions to prevent costly downtimes
What if you could stop a machine before a catastrophic failure?
The industry first ai-driven machine monitoring solution
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Predict problems—before they cause downtime.

MachineMetrics Health continuously monitors equipment health in real-time to detect problems before causing downtime with patent-pending AI technology. Notify machine operators to change a tool before it breaks. Notify your maintenance manager when an anomaly is detected that could lead to a breakdown. This ability can prevent thousands of dollars of equipment replacement costs and days of downtime.

The MachineMetrics Advantage
Simple CNC Machine Connectivity

Connect to any modern CNC Machine Tool by connecting the MachineMetrics Edge to the ethernet port of the control. Software on the edge processes data from the machine in real-time and streams the data securely to the MachineMetrics cloud. 

Other machine types and older equipment can be connected directly to the cloud with the Digital and Analog IO module. Configure remotely using a simple scripting language that anyone can learn. No need to be a controls engineer to build advanced connection logic.

Data is securely streamed to the MachineMetrics cloud and automatically mapped to the MTConnect open communications protocol.

Key Features
IIoT Platform Capabilities
View and manage the status and health of your machine assets. Easily add new assets with the MachineMetrics wifi & cellular edge connected to sensors or the machine's PLC.
View and export real-time machine data and alarms as time-series data and charts to help diagnose and resolve problems.
View machine utilization by hour, shift, day, week, and month to view trends to uncover opportunities for improvements.
Alert the right person at the right time when action needs to be taken. Track incidents through a workflow with reassignment, resolution, and full audit tracking.
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Advanced Analytics
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View full history of alarms for each machine, and a summary of alarms across your entire shop floor. Find out what alarms are causing the most amount of downtime, and create monitors that will alert maintenance when specific alarms occur.
Understand how your machine performance / utilization compares to the rest of the industry, segmented by industry and machine type. If your factory falls in the top 20th percentile, use this information to prove to customers that your factory is world class.
PRevEntative & Predictive Maintenance
Predict machine tool failure up to an hour before it occurs with MachineMetrics patent pending anomaly detection AI. An alert is sent or incident created so that your machine operator can take preventative action. Prevents downtime caused by tool failure and machine crashes.
Create and manage preventative maintenance schedules that are tied to calendar time, usage time, or initiated from machine conditions. Assign maintenance tasks through a workflow.
Initiate a maintenance request when a machine condition has exceeded a limit or when our AI predicts a likely failure.
Instantly share machine data with your service provider so they can give you remote service and help bring your machines online quicker.
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Key Benefits
Predictive Maintenance Benefits
Prevent
Prevent unplanned downtime, increase utilization
Predict
Detect and diagnose asset performance issues to help prevent unplanned downtime and increase asset utilization.
Case studies
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Learn how MachineMetrics helped Fastenal navigate their own digital transformation:
"MachineMetrics enabled CPM to increase capacity by $1.5 million in 2016 with no additional machines!"
- Gary Burner,
President of Carolina Precision Manufacturing
“There was Fastenal pre-MachineMetrics and Fastenal post-MachineMetrics. We can’t imagine what life would be like if you took it away.”
- Tim Borkowski
VP of Manufacturing, Fastenal
"MachineMetrics has provided us valuable insight into our own production, allowing us to reduce our lead-time while improving On-Time Delivery and quality."
-Rob Keenan
President of SECO Tools, North America
Maximize your productivity.
Get started with the machine monitoring and analytics today.
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