When CNC machines are down, manufacturing plants can be crippled with thousands of dollars worth of unmet shipments, wasted hours, and lost customers. CNC machine services should include scheduled inspections and preventative measures that can reduce production delays caused by malfunctions. Inspections should include a physical check of the equipment, including the control panel and all parts.
To reap the maximum benefit of CNC machine maintenance, ensure you follow your machine's recommended maintenance guidelines to keep it in tip-top shape. Further, leverage real-time equipment data to enable a usage-based or condition-based maintenance strategy.
How do I move from reactive or preventive maintenance to a usage or condition-based strategy?
Within this guide, we will explore different maintenance strategies and discuss a roadmap to digital maintenance automation: "The Roadmap to Digital Maintenance Automation"
Without proper CNC machine maintenance, businesses may experience unexpected downtime and production delays. Scheduled inspections and preventive measures are two key ways to ensure these machines stay in good operating condition.
Many users rely on the expertise of maintenance personnel to maintain their machines and avoid any unexpected downtime. According to , 80% of maintenance personnel favor preventive maintenance.
Since there are various CNC machines, it is important to always adhere to the maintenance guidelines specific to your machine. Other factors, such as the machine's average run time and materials used, can affect how often it needs servicing. In general, CNC machine checks should be done at least once a month. Below, we'll dive into some of the top CNC machine maintenance procedures.
To create a custom maintenance schedule, consider the following tasks:
Your preventive maintenance program should include a set procedure for reporting issues and an accessible communication channel for doing so. Having a clear reporting procedure makes it easier for problems to be reported and fixed promptly.
Keep spare parts on hand to eliminate downtime during repairs. For example, you could purchase replacement parts ahead of time or buy them in bulk. This eliminates the need to order parts and wait for them to arrive in a scenario where you need them urgently.
Maintain accurate records of machine activity and repairs. Keeping this information will help track machine usage history over time and calculate how frequently you need to service various components. Many computerized maintenance management systems are available to store these records efficiently.
Following the recommended maintenance procedures for CNC equipment helps ensure better quality control, longer machine life, and improved productivity. This is especially important for companies that rely heavily on their CNC machine for production. The following are a few of the main ways you can use routine maintenance to your benefit:
There are a number of different approaches that can be taken to maintain or take care of your machines. Preventive, two-times-a-year planned maintenance usually identifies issues before they happen, but doesn't help when there is an unexpected breakdown. On the other hand, predictive maintenance uses technology to monitor machine health and lets you know when something is about to go wrong so you can take steps to avoid downtime. The difference between preventive and predictive maintenance is significant in terms of cost savings and customer satisfaction.
For important assets, predictive maintenance is preferable over preventive maintenance. Proper use of is necessary to achieve the maximum benefit of predictive maintenance. With condition-based CNC machine monitoring, technicians monitor machine performance to predict which parts need servicing before they fail. Some examples of predictive maintenance include:
Predictive maintenance results in fewer unnecessary repairs, which means less wasted time and money, resulting in higher profitability for your company.
CNC machine maintenance must be done consistently to achieve desired results and avoid performance issues.
Be sure to invest time and effort into preventive or predictive maintenance to keep your machine running smoothly. If you're unsure where to begin, consider hiring a third-party company that provides CNC services, repairs, and training.
MachineMetrics monitoring solution provides real-time analytics to enhance performance and productivity. As a global industry leader in predictive maintenance software for machine tools, we work with leading manufacturers to reduce costs, increase productivity, and prevent unplanned downtime. Reach out to our team today for a demo or more information.
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